A comprehensive review of solutions and strategies for cold start of automotive proton exchange membrane fuel cells

Proton exchange membrane fuel cell (PEMFC) can be a significant eco-friendly alternative power source for vehicles. However, under subfreezing conditions, cell degradation and irreversible performance decay can occur because of ice formation and repetitive thaw/freeze cycles. These problems have limited the further commercialization of PEMFC in cold weather countries. Thus, many improvements have been made to repair the freeze protection and rapid cold startup problems in PEMFC vehicles. In this paper, a comprehensive review dedicated to engineers of the recent research progress on the PEMFC cold start problems is presented. Systems and methods for fuel cell shutdown are summarized and classified into two categories: purge solution and material to avoid freezing. Regarding the system and solutions for PEMFC cold startup, different heating solutions are classified into two main groups depending on their heating sources and categorized as internal and external heating methods. This paper concludes with a detailed review of cold startup strategies based on an exhaustive survey of journal papers and patents. © 2016 IEEE

Efficiency upgrade of hybrid fuel cell vehicles' energy management strategies by online systemic management of fuel cell

This paper puts forward an approach for boosting the efficiency of energy management strategies (EMSs) in fuel cell hybrid electric vehicles (FCHEVs) using an online systemic management of the fuel cell system (FCS). Unlike other similar works which solely determine the requested current from the FCS, this work capitalizes on simultaneous regulation of current and temperature, which have different dynamic behavior. In this regard, firstly, an online systemic management scheme is developed to guarantee the supply of the requested power from the stack with the highest efficiency. This scheme is based on an updatable 3D map which relates the requested power from the stack to its optimal temperature and current. Secondly, two different EMSs are used to distribute the power between the FCS and battery. The EMSs' constraints are constantly updated by the online model to embrace the stack performance drifts owing to degradation and operating conditions variation. Finally, the effect of integrating the developed online systemic management into the EMSs' design is experimentally scrutinized under two standard driving cycles and indicated that up to 3.7% efficiency enhancement can be reached by employing such a systemic approach. Moreover, FCS health adaptation unawareness can increase the hydrogen consumption up to 6.6%

Optimal cost minimization strategy for fuel cell hybrid electric vehicles based on decision making framework

The low economy of fuel cell hybrid electric vehicles is a big challenge to their wide usage. A road, health, and price-conscious optimal cost minimization strategy based on decision making framework was developed to decrease their overall cost. First, an online applicable cost minimization strategy was developed to minimize the overall operating costs of vehicles including the hydrogen cost and degradation costs of fuel cell and battery. Second, a decision making framework composed of the driving pattern recognition-enabled, prognostics-enabled, and price prediction-enabled decision makings, for the first time, was built to recognize the driving pattern, estimate health states of power sources and project future prices of hydrogen and power sources. Based on these estimations, optimal equivalent cost factors were updated to reach optimal results on the overall cost and charge sustaining of battery. The effects of driving cycles, degradation states, and pricing scenarios were analyzed

Characterisation of the electric drive of EV: on-road versus off-road method

For system design, analysis of global performance and energy management of electric vehicles (EVs), it is common to use the efficiency map of electric traction drive. The characterisation of the efficiency map with high accuracy is then an important issue. In this study, an on-road method and an off-road method are compared experimentally to determine the efficiency map of electric drive of EVs. The off-road method requires a dedicated experimental test bed, which is expensive and time consuming. The on-road method is achieved directly in-vehicle. Experimental data, recorded during an on-road driving cycle, are used to determine the efficiency map using non-intrusive measurements from global positioning system antenna, voltage and current sensors. A versatile experimental setup is used to compare both methods on the same platform. A maximal efficiency difference of 6% is achieved in most of the torque–speed plane. It is shown that, in an energetic point of view, both methods yield similar results. © The Institution of Engineering and Technology 201

Energy management strategy to optimise regenerative braking in a hybrid dual-mode locomotive

This study proposes an energy management strategy (EMS) for a dual-mode hybrid locomotive equipped with a fuel cell, supercapacitors, and batteries, and intermittent access to an electrified overhead catenary. It is inspired by the Ragone plot and does not consider information or predictions of future load consumption. It aims to reduce a cost function that considers the cost of hydrogen, the electricity consumed from the network, and the energy sources' degradation. The EMS focuses on maximising the energy recovered during braking. The study introduces a methodology to tune the EMS parameters. Two study cases are used to evaluate the EMS. In the evaluation driving profile, typical for a French freight train, the braking energy is around 12.8% of the total energy. With the proposed EMS, the energy recovered is around 99.8% of the total braking energy. A second EMS not oriented to reduce the energy in the braking resistor is also evaluated. The energy recovered with this strategy is around 91.5% of the total braking energy. The global energy reduction is around 1.1% compared with the second EMS and 12.8% without energy recovering. These results show a real opportunity to increase the energy recovered during braking

Proton exchange membrane fuel cell operation and degradation in short-circuit

This paper presents an experimental study dealing with operation and degradation during an electrical short circuit of a proton exchange membrane fuel cell stack. The physical quantities in the fuel cell (electrical voltage and current, gas stoichiometry, pressures, temperatures and gas humidity) are studied before, during and after the failure. After a short circuit occurs, a high peak of current appears but decreases to stabilize in a much lower value. The voltage drops in all the cells and even some cells presents reversal potentials. The degradation is quantified by using electrochemical impedance spectroscopy

Power allocation strategy based on decentralized convex optimization in modular fuel cell systems for vehicular applications

Recently, modular powertrains have come under attentions in fuel cell vehicles to increase the reliability and efficiency of the system. However, modularity consists of hardware and software, and the existing powertrains only deal with the hardware side. To benefit from the full potential of modularity, the software side, which is related to the design of a suitable decentralized power allocation strategy (PAS), also needs to be taken into consideration. In the present study, a novel decentralized convex optimization (DCO) framework based on auxiliary problem principle (APP) is suggested to solve a multi-objective PAS problem in a modular fuel cell vehicle (MFCV). The suggested decentralized APP (D-APP) is leveraged for accelerating the computational time of solving the complex problem. Moreover, it enhances the durability and the robustness of the modular powertrain system as it can deal with the malfunction of the power sources. Herein, the operational principle of the suggested D-APP for the PAS problem is elaborated. Moreover, a small-scale test bench based on a light-duty electric vehicle is developed and several simulations and experimental validations are performed to verify the advantages of the proposed strategy compared to the existing centralized ones

An adaptive state machine based energy management strategy for a multi-stack fuel cell hybrid electric vehicle

This paper aims at designing an online energy management strategy (EMS) for a multi-stack fuel cell hybrid electric vehicle (FCHEV) to enhance the fuel economy as well as the fuel cell stacks (FCSs) lifetime. In this respect, a two-layer strategy is proposed to share the power among four FCSs and a battery pack. The first layer (local to each FCS) is held solely responsible for constantly determining the real maximum power and efficiency of each stack since the operating conditions variation and ageing noticeably influence stacks' performance. This layer is composed of a FCS semi-empirical model and a Kalman filter. The utilized filter updates the FCS model parameters to compensate for the FCSs' performance drifts. The second layer (global management) is held accountable for splitting the power among components. This layer uses two inputs per each FCS, updated maximum power and efficiency, as well as the battery state of charge (SOC) and powertrain demanded power to perform the power sharing. The proposed EMS, called adaptive state machine strategy, employs the first two inputs to sort the FCSs out and the other inputs to do the power allocation. The ultimate results of the suggested strategy are compared with two commonly used power sharing methods, namely Daisy Chain and Equal Distribution. The results of the suggested EMS indicate promising improvement in the overall performance of the system. The performance validation is conducted on a developed test bench by means of hardware-in-the-loop (HIL) technique

Proton exchange membrane fuel cell degradation prediction based on Adaptive Neuro-Fuzzy Inference Systems .

International audienceThis paper studies the prediction of the output voltage reduction caused by degradation during nominal operating condition of a PEM fuel cell stack. It proposes a methodology based on Adaptive Neuro-Fuzzy Inference Systems (ANFIS) which use as input the measures of the fuel cell output voltage during operation. The paper presents the architecture of the ANFIS and studies the selection of its parameters. As the output voltage cannot be represented as a periodical signal, the paper proposes to predict its temporal variation which is then used to construct the prediction of the output voltage. The paper also proposes to split this signal in two components: normal operation and external perturbations. The second component cannot be predicted and then it is not used to train the ANFIS. The performance of the prediction is evaluated on the output voltage of two fuel cells during a long term operation (1000 hours). Validation results suggest that the proposed technique is well adapted to predict degradation in fuel cell systems

Online energy management of a hybrid fuel cell vehicle considering the performance variation of the power sources

This study investigates the impact of battery and fuel cell (FC) degradation on energy management of a FC hybrid electric vehicle. In this respect, an online energy management strategy (EMS) is proposed considering simultaneous online adaptation of battery and FC models. The EMS is based on quadratic programming which is integrated into an online battery and proton exchange membrane FC (PEMFC) parameters identification. Considering the battery and PEMFC states of health, three scenarios have been considered for the EMS purpose, and the performance of the proposed EMS has been examined under two driving cycles. Numerous test scenarios using standard driving cycles reveal that the ageing of battery and PEMFC has a considerable impact on the hydrogen consumption. Moreover, the proposed EMS can successfully tackle the model uncertainties owing to the performance drifts of the power sources at the mentioned scenarios